DIY Camera Case Customization

The Poor Man’s Halliburton Case

I’ve never been satisfied with a single camera case for all the formats I use on camera outings. There’s just not a one-size-fits-all solution for me. For some years now, I’ve taken to customizing cases to accommodate a particular camera kit. As a result, I have multiple cameras cases Tailor made for what I’m carrying on any given outing.

Years ago, when film would survive air travel, I had the idea of customizing carry-on bags tough enough to be thrown around without damaging the equipment inside. Scottsboro, Alabama has an unclaimed baggage store where I paid less than $10 for each of the three carry-on bags that I use as camera cases and all were in excellent condition.

Two of my carry-on style camera cases. They have Velcro straps to secure a tripod to the outside.
Left is for my Shen Hao 4×5 and right is for my RB-67.

The padding is foam rubber and terrycloth supported by double thick corrugated cardboard and then covered in fabric. The gray fabric was a faux suede that was perfect: very soft and tough, but no lint. To keep it simple, I glued the fabric rather than sewing it. They’ve held up well for 15 years, now.

Checking the fit. The floor of the case below the cardboard is 3/4 inch thick dark gray foam.
Glued the padding materials in place. Camera and lenses get the most padding. Film holders, get less.
Both the floor and closure were also reinforced with double think cardboard.

But, carry-on cases are not what anyone wants to be dragging along behind them on a walking tour that involves stairs or bumpy terrain. I have, however used the 4×5 case for walk around shooting because setting up field camera is a bit more stationary than handheld work.

Customization of Shoulder Bags: Case #1 Rolleiflex Hy6

So, as someone who has spent much time doing online shopping and forum research looking for the perfect shoulder bag solution, I was never quite satisfied. For 35mm, I have been using an Ape ACPRO1200 bag with the included partitions for years. It fits either my Nikon F100 or F6 with a 24-120mm Zoom attached and three or four additional lenses, plus filters, adapter rings, remote release, film, batteries, etc.

Ape ACPRO1200 holds my Nikon F6 and 3 or four lenses, including my 70-300mm zoom.

Once I got the Rolleiflex Hy6, I became more motivated to do local walking expeditions with medium format equipment. The camera is light and compact aside from the handle which is not removable, making it an awkward fit for a shoulder bag. After a few measurements, I calculated that I could fit it into an Ape ACPRO1400, which is slightly bigger than the 1200 model. The challenge is keeping the individual items from banging into each other inside the case and the partitions that come with Ape cases seem to be targeting the digital SLR market, not the medium format with large protruding handle market.

I turned to the same solution I used with the carry-on bags: custom foam inserts designed specially for the shape of the Hy6. Another issue that factored into the design was the fact that the Hy6 handle can be rotated which offered some adaptability to a camera case compartment. But, given the lack of success I’ve experienced in trying to get the Hy6 reliably serviced, I avoid rotating the handle position just to minimize wear and tear on the electrical connections between the handle’s electronics and the camera body. My goal was to design the partition to accommodate the camera body with the handle prepositioned for use with the 45 degree prism and the 80mm or 40mm lens attached. It also had to have compartments for the large 50mm AF lens and which ever lens (40 or 80) was not attached to the camera.

Stack-up of foam shapes to required height. The 3″ thick Amazon foam was also a stack of thinner pieces
Fitting the foam. It consists of three pieces to make it easier to cover with fabric.
The edges of this closed-cell polyethylene foam sheds particles. Another good reason to cover it with fabric.
The three pieces are covered and ready to be glued together for installation as a single piece with Velcro.
Finished. Hy6 with 80mm lens on left, 50mm lens on right, and 40mm lens under the 50mm lens.
Removed the 50mm lens and the half inch foam separator to expose the 40mm lens below.

The fabric used in this Hy6 case was a synthetic pressed “weave”. The huge fabric store near me is gone and the remaining fabric stores in town cater to the quilt market. Synthetic fabric is plastic and thin. It’s not scratchy and it prevents foam particles from leaking into the case, but it melts if you try to glue it with hot glue and it sometimes stains all the way through when when you use fabric glue. I still need to cover the small square that separates the 50mm lens from the lens below.

Customization of Shoulder Bags: Case #2 Hasselblad 501CM

The Hasselblad has no handle, so the case is simpler. I divided another Ape ACPRO1400 case into three compartments. The body with A12 film back and 45 degree meter prism in the center, my 100mm lens on one side and my 40mmlens on the other.

The Ape 1400 divided into three compartments with fabric covered foam attached with Velcro.

Beyond that, I merely added some shapes to take up the extra space to keep the components from shifting around. The smaller 1200 model case may have been large enough for the Hassy kit.

Blocks to take up extra space in lens compartments and a raised floor for the 40mm front overhang.
501CM case finished. Added two spacers in body compartment. One keeps the shutter from firing.

I have used both the Hy6 and Hassy cases on photo walking tours and they work well. One small problem with the Ape 1400 cases is that the part of the case that acts as a hinge for the lid will kink when it’s opened or closed. It likes being open or closed, not in between. It’s kind of annoying when you want reach in and pull something out without raising the lid a full 90+ degrees. And they are like that right out of the box, so it isn’t due to the customizations. The 1200 case does not have that issue. On the other hand, I knew of that problem before I ordered the second case and decided to use it again anyway.

Final Thoughts and Links to Photo Sets

As you might have guessed, I don’t have much variation in what I carry on a medium format photo outing. I don’t use and don’t have any long lenses, so a normal and one or two wides will always be my loadout. For 35mm, I still shoot wide or “normal” focal lengths almost exclusively, but I do carry a 70-300mm for rare occasions.

I should also note that the 35mm case which I’ve been using with my F100 and now with my F6, will also accommodate my D850 with the 24-120mm zoom attached. It’s a bit of a squeeze, but I don’t take the camera body in and out of the case very often because it’s around my neck (well, in my hands). I have yet to take the D850 out on a walk-around outing. I’m a film shooter and there’s apparently no cure for that.

Below are links to my other site, Cityshadow.org, with additional pictures:

Defective Right Out of the Box

Serious Quality Control Failings with New Rolleiflex and Leica Film Cameras

Leica M-A and Rolleiflex Hy6 Mod2
Leica M-A and Rolleiflex Hy6 Mod2

I have never been able to afford high end German cameras, but I always wanted one. Almost all the cameras I have owned were from Japanese companies like Nikon, Minolta, and Mamiya.

Finally, in October 2020, being retired and having some cash available, I purchased a new Rolleiflex Hy6 Mod2 system from the US distributor and a new Leica MP and lens from Camera West. Since 1966, I have purchased many cameras, new and used, but these two recent purchases were the first time I ever bought a camera that was defective right out of the box. The Rolleiflex wouldn’t focus correctly and the Leica MP meter wouldn’t automatically turn off after the time-out. These were also the first cameras I purchased that included little cards, signed by hand, letting me know how committed the manufacturer was to reliability.

Personally signed quality control assurance cards
Personally signed quality control assurance cards

Long Story Short: Rolleiflex Hy6

Rolleiflex Hy6 with 80mm, 50mm, and 40mm lenses
Rolleiflex Hy6 with 80mm, 50mm, and 40mm lenses

Seven days after receiving it, I sent the Hy6 to DW Photo in Germany and, within 3 hours of Fedex delivering it to them, they sent me an email declaring that I had an incorrect menu setting on the camera. After arguing with them for a few weeks, I paid the bill of 320 € to get it back. After receiving it back, I confirmed that the camera still wouldn’t focus, but it turned out that someone much smarter than me on the Photrio forums had the identical Hy6 focusing issue and corrected it by adjusting the film pressure plate position. In fact, the serial number on my film back differed from his by a single count, so they were likely assembled at the factory on the same day. Thanks to him, I was able to repair my Hy6 the same way.

Rolleiflex Hy6 6x6 Film Back
Rolleiflex Hy6 6×6 Film Back

Think about it: If not for “that guy on the internet”, I would be stuck with a very expensive paper weight. Since then, myself and others have discovered other issues in common with our Hy6 cameras. These include light leaks, film transport issues, scratching of film (which defies solution to this day), and the interesting claim from Rolleiflex that 6000 series and Hy6 lenses are not designed to focus out to infinity, but only as far as the hyperfocal distance. As far as I know, Rolleiflex is the only high end camera manufacturer that lays claim to that unique feature (or bug, depending on whether you want distant objects to be sharp in your images). One recent Hy6 seller on ebay noted in the description that the focus “is soft at infinity at any aperture wider than f/11ish” and that’s after having had the pressure plate adjusted at the factory soon after buying it in late 2020.

Long Story Short: Leica M-A

Leica with 50mm Sumilux and 28mm Elmarit
Leica with 50mm Sumilux and 28mm Elmarit

I sent the Leica MP back to Camera West for a refund and bought a new Leica M-A through B&H Photo. Later, after more thorough testing at wide apertures, I discovered that that the new 50mm Summilux has a case of front focus. A 28mm Elmarit, purchased shortly thereafter, works fine. By this time, having read all the horror stories of people having had to send their Leicas back to Leica (New Jersey or Germany) multiple times to get them properly repaired under warranty, I decided to adjust the range finder to accommodate the defective 50mm lens out to about 70 feet which is about as far out as it will focus. While that means the rangefinder is not accurate for the 28mm f2.8 lens, the depth of field will cover the error for my purposes. For distances beyond 70 feet, the rangefinder is useless. Close focusing (1-10 meters) for the 50mm is now quite accurate wide open and is also fine for the 28mm. At apertures of 4.8 and above, the 50mm lens works reasonably well at all distances if you’re aware of the quirks of the maladjusted rangefinder.

The End of an Era

Nikon F6, Leica M-A, and Rolleiflex Hy6   -- How much longer can they last?
Nikon F6, Leica M-A, and Rolleiflex Hy6 — How much longer can they last?

I don’t dispute that there are many happy Leica and Hy6 owners, but I don’t think I am alone in being frustrated by problems with new cameras and atrocious customer service. I don’t believe there is sufficient sales volume anymore to support the manufacturing cost of high end film cameras. The companies that have remained in production this long most likely had to cut costs resulting in a diminished level of quality control during factory assembly and service.

Leica and Rolleiflex have a long history of turning out top notch film cameras and their optics are unsurpassed. You cannot hold these cameras in your hands and not marvel at the caliber of engineering they embody, but the production defects and poor customer service I’ve encountered have completely knocked the shine off the joy of owning and using them. I baby them because I don’t have much confidence that they can be properly repaired by the manufacturers without it becoming an ordeal and I don’t plan to invest anymore money in them for additional lenses or other accessories. Hy6 film backs, which seem to be where the bulk of their problems lie, are as common as unicorns used and outrageously expensive new.

Before buying the Leica and Hy6, I took it for granted that new cameras worked right out of the box because that had been my experience for over 50 years. No camera company is perfect, but I got a new Nikon F6 in 2019 at half the cost of a Leica or Hy6. It has no problems or quirks. The F6 was discontinued in late 2020, but I just bought a new lens for it and never worried that it wouldn’t work fine right out of the box. I wasn’t disappointed. I will never have that level of confidence in Rolleiflex or Leica, despite their little hand-signed inspection/test cards. My reason for buying new was to avoid the risks and “surprises” of buying used, so if I knew a year ago what I know now, I would not have purchased either of them.  Both cameras, if they work properly, are a pleasure to use, but the experiences I’ve had are not something I would ever care to repeat.

For Potential Buyers

It’s human nature to want to feel good about something you already own or are about to buy, making it easy to reject contrary views. Most product reviews available on the internet are little more than a thinly disguised sales pitches, describing features and telling you what you want to hear. If you are thinking about buying a new Leica or Hy6 film camera, I hope things go well for you, but I have a few suggestions to offer:

  1. Above all, buy only from a seller that has a written policy of accepting returns if you’re not satisfied. Don’t assume that they are as customer-friendly as reputable retailers like B&H Photo, Amazon, and Adorama.  Even ebay provides more buyer protection than merchants who simply claim, “Don’t worry.  I’ll take care of you.”
  2. If you buy pricy equipment direct from any merchant, I recommend you check that merchant’s feedback from buyers on ebay. If they don’t sell through ebay, it may be because they’re unwilling to comply with ebay’s customer protection policies.
  3. Insist on a written warranty that tells you where you have to send the camera for repairs and under what circumstances you’re required to pay for shipping and service costs within the warranty period.
  4. After you get your new camera, check it out completely, including functions you’ll rarely use. Check the focusing accuracy by shooting a roll or two of film with the lens at maximum aperture, both at close distances and at infinity. In the case of the Hy6, be sure to have the lens at maximum aperture when you do the lens offset determination.
  5. Shine an LED flashlight through any any lens you buy that was advertised as new. It should be virtually free of haze, dust, and fungus, particularly on inner surfaces. Compare it with other lenses you have.
  6. Finally, if you want more detail on Hy6 issues that I and others have been contending with, you can scan through comprehensive discussion threads here and here.

My Test Data

Three sets of test data follow, each described in PDF form with links to full size negative scans. This may not be meaningful to anyone who doesn’t have a Hy6, but may be useful for someone with a Hy6 who is experiencing similar focusing errors.

  1. The first set is the test pictures and data sent to the factory with the camera to illustrate the auto focusing problem as well as pictures to show that the camera wouldn’t even manually focus at infinity with all three lenses (80mm, 50mm, and 40mm) even with the lens manually set to infinity.

Hy6 Focusing Tests Sent To Factory

  1. The second set of tests was conducted after the Hy6 was returned from the factory, showing that the focusing problems remain exactly as they were before the camera was sent to the factory. In other words, they did nothing to fix it and, to add insult to injury, charged me 320 € to get it back.

Hy6 Focus Tests after return from factory

  1. The third set of tests was conducted after adjusting the pressure plate gap from 0.70 mm to 0.30 mm, showing that adjustment fixed the auto and manual focus problems. It should be noted that the adjustment also fixed the infinity focus as expected. The narrowing of the pressure plate gap to 0.30mm has never caused an issue with uneven frame spacing or stalling of the motor drive, problems which I suspect are more likely related to the binding of the spool hubs on the film insert.

Hy6 Focus Tests after I adjusted pressure plate

DISCLAIMER

I do not recommend attempting to fix camera problems yourself.  It could damage the camera and/or void the warranty.  On the other hand, some people are quite comfortable repairing their own cameras.  I am not one of those people but, with the Hy6, I was left with little choice. With regard to the Leica, there was a lot of information on the web about rangefinder adjustments because rangefinder problems are a common complaint on Leica analog and digital cameras. Also, there is no disassembly required to access the basic adjustments.